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Planning and scheduling in the process industry. (2002)

by J KALLRATH
Venue:Or Spectrum,
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Process industry supply chains: Advances and challenges

by Nilay Shah - Comp Chem Eng , 2005
"... large body of work exists in process industry supply chain optimisation. We describe the state of the art of research in infrastructure design, modelling and analysis and planning and scheduling, together with some industrial examples. We draw some conclusions about the degree to which different cla ..."
Abstract - Cited by 30 (0 self) - Add to MetaCart
large body of work exists in process industry supply chain optimisation. We describe the state of the art of research in infrastructure design, modelling and analysis and planning and scheduling, together with some industrial examples. We draw some conclusions about the degree to which different classes of problem have been solved, and discuss challenges for the future. © 2005 Published by Elsevier Ltd.

STATE-OF-THE-ART REVIEW OF OPTIMIZATION METHODS FOR SHORT-TERM SCHEDULING OF BATCH PROCESSES

by Carlos A. Méndez, Jaime Cerdá, Ignacio E. Grossmann, Iiro Harjunkoski Marcofahl , 2005
"... There has been significant progress in the area of short-term scheduling of batch processes, including the solution of industrial-sized problems, in the last 20 years. The main goal of this paper is to provide an up-to-date review of the state-of-the-art in this challenging area. Main features, stre ..."
Abstract - Cited by 30 (9 self) - Add to MetaCart
There has been significant progress in the area of short-term scheduling of batch processes, including the solution of industrial-sized problems, in the last 20 years. The main goal of this paper is to provide an up-to-date review of the state-of-the-art in this challenging area. Main features, strengths and limitations of existing modeling and optimization techniques as well as other available major solution methods are examined through this paper. We first present a general classification for scheduling problems of batch processes as well as for the corresponding optimization models. Subsequently, the modeling of representative optimization approaches for the different problem types are introduced in detail, focusing on both discrete and continuous time models. A comparison of effectiveness and efficiency of these models is given for two benchmarking examples from the literature. We also discuss two real-world applications of scheduling problems that cannot be readily accommodated using existing methods. For the sake of completeness, other alternative solution methods applied in the field of scheduling are also reviewed, followed by a discussion related to solving large-scale problems through rigorous optimization approaches. Finally, we list available academic and commercial software and briefly address the issue of rescheduling capabilities of the various optimization approaches.

Modeling industrial lot sizing problems: A review

by Raf Jans, Zeger Degraeve , 2005
"... ..."
Abstract - Cited by 24 (2 self) - Add to MetaCart
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Solving Planning and Design Problems in the Process Industry Using Mixed Integer and Global Optimization

by Josef Kallrath , 2004
"... This contribution gives an overview on the state-of-the-art and recent advances in mixed integer optimization to solve planning and design problems in the process in-dustry. In some case studies specific aspects are stressed and the typical difficulties of real world problems are addressed. Mixed in ..."
Abstract - Cited by 7 (1 self) - Add to MetaCart
This contribution gives an overview on the state-of-the-art and recent advances in mixed integer optimization to solve planning and design problems in the process in-dustry. In some case studies specific aspects are stressed and the typical difficulties of real world problems are addressed. Mixed integer linear optimization is widely used to solve supply chain planning prob-lems. Some of the complicating features such as origin tracing and shelf life constraints are discussed in more detail. If properly done the planning models can also be used to do product and customer portfolio analysis. We also stress the importance of multi-criteria optimization and correct modeling for optimization under uncertainty. Stochastic programming for continuous LP problems is now part of most optimization packages, and there is encouraging progress in the field of stochastic MILP and robust MILP. Process and network design problems often lead to nonconvex mixed integer nonlinear programming models. If the time to compute the solution is not bounded, there are already a commercial solvers available which can compute the global optima of such problems within hours. If time is more restricted, then tailored solution techniques are required.

A Novel Priority-Slot Based Continuous-Time Formulation for Crude-Oil Scheduling Problems

by Sylvain Mouret, Ignacio E. Grossmann, Pierre Pestiaux , 2008
"... The optimal scheduling of crude-oil operations in refineries has been studied by various groups during the past decade leading to different mixed integer linear programming (MILP) or mixed integer nonlinear programming (MINLP) formulations. This paper presents a new continuous-time formulation, call ..."
Abstract - Cited by 5 (2 self) - Add to MetaCart
The optimal scheduling of crude-oil operations in refineries has been studied by various groups during the past decade leading to different mixed integer linear programming (MILP) or mixed integer nonlinear programming (MINLP) formulations. This paper presents a new continuous-time formulation, called single-operation sequencing (SOS) model, which can be used to solve the crude-oil operations problem introduced by Lee et al. 1. It is different from previous formulations as it requires to postulate the number of priority-slots in which operations take place instead of specifying the number of time intervals or event points to be used in the schedule. This MINLP model is also based on the representation of a crude-oil schedule by a single sequence of transfer operations. It allows breaking symmetries involved in the problem, thus tremendously reducing the computational expenses (all instances can be solved within 2 minutes). A simple two step MILP- NLP procedure has been used to solve the non-convex MINLP model leading to an optimality gap lower than 5 % in all cases.
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...finery. Considering two vessels r1,r2 ∈ RV , r1 < r2 signifies that r1 unloads before r2. ∑ ∑ j∈T, j<i v∈Or2 Z jv + Scheduling constraints ∑ ∑ j∈T, j≥i v∈Or1 Z jv ≤ 1 i ∈ T,i ̸= 1,r1,r2 ∈ RV ,r1 < r2 =-=(9)-=- Scheduling constraints restrict the values taken by time variables according to logistics rules. 12Sylvain Mouret et al. A Novel Priority-Slot Based . . . Non-overlapping constraint. A non-overlappi...

An integrated system solution for supply chain optimisation in the chemical process industry

by Guido Berning, Marcus Br, Korhan Gäursoy, Jäurgen S. Kussi, Vipul Mehta, Bayer Ag, Bayer Technology Services - OR Spectrum , 2002
"... We consider a complex scheduling problem in the chemical process industry involving batch pro-duction. The application described comprises a network of production plants with interdependent production schedules, multi{stage production at multi{purpose facilities, and chain production. The paper addr ..."
Abstract - Cited by 4 (0 self) - Add to MetaCart
We consider a complex scheduling problem in the chemical process industry involving batch pro-duction. The application described comprises a network of production plants with interdependent production schedules, multi{stage production at multi{purpose facilities, and chain production. The paper addresses three distinct aspects: (i) a scheduling solution obtained from a genetic al-gorithm based optimizer, (ii) a mechanism for collaborative planning among the involved plants, and (iii) a tool for manual updates and schedule changes. The tailor made optimization algorithm simultaneously considers alternative production paths and facility selection as well as product and resource speci¯c parameters such as batch sizes, and setup and cleanup times. The collabora-tive planning concept allows all the plants to work simultaneously as partners in a supply chain resulting in higher transparency, greater °exibility, and reduced response time as a whole. The user interface supports monitoring production schedules graphically and provides custom{built utilities for manual changes to the production schedule, investigation of various what{if scenarios, and marketing queries.

Integrating collaborative planning and supply chain optimization for the chemical process industry (I)—methodology

by Guido Berning, Marcus Br, Korhan Gürsoy, Jürgen S. Kussi, Vipul Mehta, Franz-josef Tölle
"... We consider a complex scheduling problem in the chemical process industry involving batch production. The application described comprises a network of production plants with interdependent production schedules, multi-stage production at multi-purpose facilities, and chain production. The paper addre ..."
Abstract - Cited by 4 (0 self) - Add to MetaCart
We consider a complex scheduling problem in the chemical process industry involving batch production. The application described comprises a network of production plants with interdependent production schedules, multi-stage production at multi-purpose facilities, and chain production. The paper addresses three distinct aspects: (i) a scheduling solution obtained from a genetic algorithm (GA) based optimizer, (ii) a mechanism for collaborative planning among the involved plants, and (iii) a tool for manual updates and schedule changes. The tailor made optimization algorithm simultaneously considers alternative production paths and facility selection as well as product and resource specific parameters such as batch sizes, and setup and cleanup times. The collaborative planning concept allows all the plants to work simultaneously as partners in a supply chain resulting in higher transparency, greater flexibility, and reduced response time as a whole. The user interface supports monitoring production schedules graphically and provides custom-built utilities for manual changes to the production schedule, investigation of various what-if scenarios, and marketing queries.

A multiscale decomposition method for the optimal planning and . . .

by Ignacio E. Grossmann, et al.
"... ..."
Abstract - Cited by 4 (2 self) - Add to MetaCart
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Review of mixed-integer nonlinear and generalized disjunctive programming applications in Process Systems Engineering

by Francisco Trespalacios, Ignacio E. Grossmann , 2014
"... In this chapter we present some of the applications of MINLP and generalized disjunctive programming (GDP) in process systems engineering (PSE). For a comprehensive review of mixed-integer nonlinear op-timization we refer the reader to the work by Belotti et al.[1]. Bonami et al.[2] review convex MI ..."
Abstract - Cited by 4 (3 self) - Add to MetaCart
In this chapter we present some of the applications of MINLP and generalized disjunctive programming (GDP) in process systems engineering (PSE). For a comprehensive review of mixed-integer nonlinear op-timization we refer the reader to the work by Belotti et al.[1]. Bonami et al.[2] review convex MINLP al-gorithms and software in more detail. Tawarmalani and Sahinidis[3] describe global optimization theory,
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...ks to units, sequencing of tasks in each unit, and determining starting and ending times for the execution of tasks. A review of planning and scheduling in the process industry is provided by Kallrath=-=[231]-=-. Models and techniques to integrate planning and scheduling have also receive attention in recent years[233]. In this section we present some of the main MINLP applications for planning and for sched...

Rolling horizon based planning and scheduling integration with production . . .

by Zukui Li, Marianthi G. Ierapetritou , 2010
"... ..."
Abstract - Cited by 3 (0 self) - Add to MetaCart
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